WELD 101 - Oxy/Fuel Welding, Cutting, and SMAW 1

Credits: 3
LEC hours per week: 3
Welding theory designed to explain welding safety, industry practices, and Shield Metal Arc Welding (SMAW) processes. Students will learn the safe handling and operation of Oxy/fuel welding, brazing and cutting equipment; contrast SMAW 6010, and 7018 electrodes; and material preparation methods. Introduction to basic print reading and layout. Discuss the importance of professional and ethical shop behavior and welding safety.
Course Outcomes:

Explain how to test oxy/fuel Equipment for fuel and oxygen leaks.
Explain how to assemble, light, adjust, extinguish, and disassemble oxy/fuel equipment.
Describe how to maintain the major components of oxy/fuel welding equipment including cylinders, regulators, hoses, and torches.
Explain the chemical reaction that takes place in any oxy/fuel flame.
Define what a neutral, carburizing and oxidizing flame is.
Understand the functions of SMAW equipment.
Describe various welding positions including: 2F, 3F, 4F, 2G, 3G, 4G.
Define the meaning of electrode classifications (E7018) and (E6011).
Interpret basic blueprints and shop drawings.
Discuss the importance of professional, ethical, and safe welding shop behavior.

Course Topics:

Introduction to Oxy/Fuel Welding and SMAW Welding equipment
Oxy/fuel and Shielded Metal Arc Welding Safety
Oxy/fuel and SMAW Equipment set-up and use
Welding shop behavior and safety
Filler electrode classification applicable to SMAW processes
Fillet weld positions
Introduction to Blueprint Reading for Welders